Tire Manufacturing
Solutions
QAS delivers MES, PLC/SCADA, ERP integration and AI analytics purpose-built for tire manufacturing — Banbury mixing, calendering, tire building, curing and uniformity testing, with 24/7 onsite and remote support.
What Tire Plants Deal With Every Shift
Tire manufacturing is a compound-sensitive, temperature-critical, high-volume process where a single cure deviation or compound mix error can scrap an entire batch — or worse, reach the customer. Manual records, siloed press data and reactive maintenance amplify these risks every day.
What We Build for Tire Plants
Tire-specific automation and digitalisation, all delivered from a single experienced partner
Tire Manufacturing MES
Purpose-built MES covering every stage from mixing to despatch — batch card management, compound traceability, TBM scheduling, cure press monitoring, uniformity test integration and finished goods release.
Cure Press PLC & SCADA
PLC programming for cure presses (Herbert, McNeil, HF Mixing), Banbury mixers and calendering lines. SCADA/HMI with live cure temperature and pressure profiles, alarm management and historian integration.
ERP Integration (SAP)
Bidirectional SAP PP, MM, QM and WM integration. Production orders, compound batch postings, goods receipts, quality usage decisions and warehouse movements triggered automatically from MES events.
IIoT & Machine Connectivity
Connect cure presses, Banbury mixers, calenders, TBMs and uniformity machines to your data platform. Real-time temperature, pressure, speed and torque signals via OPC-UA, MQTT and proprietary protocols.
Quality & Compound Traceability
Full compound genealogy from raw material to finished tire. Cure cycle data linked to each individual tire serial number. Uniformity and balance test results stored and linked for field return root-cause analysis.
AI Analytics & Predictive
Predictive maintenance on cure presses, mixers and calenders. AI quality prediction using cure profile deviation patterns. OEE dashboards per press, per line and per plant updated in real time every cycle.
Every Tire Plant Function, Covered
A complete catalogue of tire-specific manufacturing functions we have designed, built and deployed in live production environments
Mixing & Compound
Calendering & Extrusion
Tire Building (TBM)
Curing (Presses)
Uniformity & Balance
Quality & Inspection
Maintenance & Asset
Reporting & Analytics
Support That Never Stops — Just Like Your Presses
Cure presses run 24 hours a day. Our support model is built to match — onsite engineers on your shift pattern, remote monitoring around the clock, and planned maintenance that fits your production schedule.
Ready to Digitalise Your Tire Plant?
From cure press monitoring to full compound-to-tire traceability — talk to our tire manufacturing specialists and get a tailored proposal with ROI estimates attached.