Electric Vehicle Manufacturing
Solutions
QAS delivers MES, PLC/SCADA, ERP integration and AI analytics purpose-built for electric vehicle manufacturing — battery cell-to-pack assembly, motor and drivetrain production, power electronics, charging systems and end-of-line test, with 24/7 onsite and remote support.
What EV Plants Face Every Day
Electric vehicle manufacturing operates under extreme quality and safety pressure — a single battery defect or wiring error can trigger a catastrophic field failure, a costly recall or a safety incident. Regulatory scrutiny, rapid model changeovers and the race to scale demand digital systems that guarantee traceability, quality and throughput from day one.
What We Build for EV Plants
End-to-end MES, automation and intelligence for battery assembly, motor production and full vehicle EV lines — all from a single experienced partner
EV Manufacturing MES
Purpose-built MES covering battery cell-to-pack assembly, motor and drivetrain build, power electronics and vehicle final assembly — with production order management, station-by-station traceability, OEE and real-time quality gates.
Assembly PLC & SCADA
PLC programming and SCADA/HMI for laser welding cells, formation cyclers, pack assembly fixtures, motor winding machines, EOL HV test rigs and conveyor systems. Alarm management and historian integration.
ERP Integration (SAP)
Bidirectional SAP PP, MM, QM and WM integration. Production confirmations, goods movements, quality usage decisions and inventory transactions triggered automatically from MES events — battery pack serial linked to every SAP transaction.
IIoT & Equipment Connectivity
Connect formation cyclers, laser welders, presses, torque tools, EOL test rigs, motor test benches and charging simulators via OPC-UA and MQTT. Real-time cell voltage, capacity, torque and HV test data linked to every pack serial.
Battery & Vehicle Traceability
Full cell-to-vehicle genealogy — every cell, module and pack serial linked to formation data, grading grade, laser weld parameters, torque values, HV test results and BMS software version. Complete field failure trace-back in seconds.
AI Analytics & Predictive
Predictive maintenance on formation cyclers, laser welders and EOL test equipment. AI battery quality prediction from formation curve analysis. Real-time OEE, yield and capacity dashboards per line, per shift and per cell supplier.
Every Function, Covered
A complete catalogue of EV-specific manufacturing functions we have designed, built and deployed in live battery and vehicle assembly environments
Battery Cell & Module Assy
Battery Pack Assembly
Motor & Drivetrain
Power Electronics & Charging
Quality & Safety Gates
ERP & System Integration
Reporting & Analytics
Standards & Compliance
Support That Never Stops — Just Like Your Assembly Lines
EV battery and assembly lines run multiple shifts under intense production pressure. Our support model matches — onsite engineers on your shift pattern, remote monitoring 24/7, and planned maintenance around your production schedule.
Ready to Transform Your EV Manufacturing Plant?
From battery pack traceability to a full EV plant digitalisation programme — talk to our EV manufacturing specialists and get a tailored proposal with quality improvement and ROI estimates.