Electronics & Semiconductor
Manufacturing Solutions
QAS delivers MES, PLC/SCADA, ERP integration and AI analytics purpose-built for electronics and semiconductor manufacturing — wafer fabrication, SMT assembly, PCB production, IC packaging, AOI integration and cleanroom automation, with 24/7 onsite and remote support.
What Electronics & Semiconductor Plants Face Every Day
Electronics and semiconductor manufacturing demands sub-micron precision, cleanroom discipline and zero-defect quality at every stage — from wafer fab to SMT placement to final test. A single contamination event, a yield dip or a traceability gap can cascade into millions in scrap and customer penalties. We build systems that prevent this.
What We Build for Electronics & Semiconductor Plants
End-to-end MES, automation and intelligence for wafer fab, back-end packaging and PCB / SMT assembly — all from a single experienced partner
Electronics & Semiconductor MES
MES spanning wafer lot tracking, recipe management, equipment dispatching, SMT line management, component consumption and full genealogy from silicon to shipped device — with real-time OEE and yield at every stage.
Equipment PLC & SCADA
PLC programming and SCADA/HMI for diffusion furnaces, CMP, lithography, wire bonders, die attachers, reflow ovens, wave solder and ICT / FCT test equipment. Alarm management and historian integration.
ERP Integration (SAP)
Bidirectional SAP PP, MM, QM and WM integration with your MES. Work order release, WIP confirmations, goods movements, quality usage decisions and inventory transactions triggered automatically from equipment and MES events.
IIoT & Equipment Connectivity
Connect diffusion furnaces, lithography tools, CMP, wire bonders, SMT pick-and-place, reflow ovens, AOI and AXI machines via SECS/GEM, OPC-UA and MQTT. Real-time process parameters linked to every lot and board.
Quality, Yield & Traceability
Full lot and board genealogy from incoming wafer or bare PCB to packaged device or tested assembly. AOI/AXI defect integration, SPC on critical process parameters, yield by lot/equipment/layer and component-level traceability.
AI Analytics & Predictive
Predictive maintenance on diffusion furnaces, CMP tools and reflow ovens. AI yield prediction using process parameter correlation and defect map analysis. Real-time OEE and UPH dashboards per equipment, per lot and per layer.
Every Function, Covered
A complete catalogue of electronics and semiconductor manufacturing functions we have designed, built and deployed in live fab and assembly environments
Wafer Fab & Front-End
SMT & PCB Assembly
IC Packaging & Back-End
Quality, Yield & SPC
Equipment & Maintenance
ERP & System Integration
Reporting & Analytics
Standards & Compliance
Support That Never Stops — Just Like Your Fab
Semiconductor fabs and electronics lines run 24 hours a day, 7 days a week. Our support model is built to match — onsite engineers on your shift pattern, remote monitoring around the clock, and planned maintenance that fits your equipment schedules.
Ready to Digitalise Your Electronics or Semiconductor Facility?
From a single SMT line MES to a full wafer-fab digitalisation programme — talk to our electronics and semiconductor specialists and get a tailored proposal with yield improvement and ROI estimates.