Industry 4.0 Readiness
Assessment

We don't track it systematically

Manual logs from operators

Automated with alerts, limited analysis

Predictive – we prevent downtime before it happens

No connection – manual data entry into ERP

Partial integration with daily batch updates

Automated integration with some gaps

Real-time bidirectional integration

Paper-based checklists and manual inspection

Some digital quality records

SPC and digital quality management

AI-powered quality prediction and control

Below 50%

50–65%

65–80%

Above 80%

Manual whiteboards / spreadsheets

Basic ERP scheduling with manual adjustments

APS or MES scheduling with some automation

AI-driven dynamic scheduling

Less than 25% connected

25–50% connected

50–80% connected

Over 80% connected (IIoT)

No analytics at all

Basic Excel-based reporting

BI dashboards with lagging indicators

Real-time analytics with predictive capabilities

No traceability system

Paper-based lot tracking

Digital traceability in some areas

Full end-to-end digital traceability

No digital strategy in place

Exploring options, no clear roadmap

Roadmap defined, some pilots underway

Active implementation, scaling proven solutions